WELCOME TO Empirical India
"Transforming Industries
with Precision
Roll Forming Solutions"
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At EMPIRICAL INDIA , we specialize in delivering high-quality manufacturing solutions tailored to meet the diverse needs of our clients. With decades of experience in the industry, our commitment to innovation, precision, and excellence has established us as a trusted leader in the manufacturing sector.
"Trusted by Leading Companies Worldwide"
Empirical India is the trusted partner of top companies globally, delivering innovative, high-quality roll-forming solutions across industries like solar energy, pre-fabricated buildings, and custom applications.
Custom Manufacturing
Empirical India offers tailored roll-forming solutions, delivering precision and quality for custom profiles and specialized applications to meet your unique needs.
Mass Production
Empirical India excels in high-volume roll-forming, delivering consistent quality and efficiency for large-scale production. Our advanced processes ensure fast turnaround times and cost-effective solutions without compromising on precision.
Customer Focus
We put our customers at the heart of everything we do. We listen, understand your needs, and deliver tailored solutions that drive your success. Our commitment to exceptional service ensures that we exceed expectations every time.
Competitive Advantage
- In-depth technology expertise
- In-house tool manufacturing
- Fully automated machines
- Dedicated design team
- As a Roll-forming machine manufacturer, we deeply understand the technology and processes involved.
- Our dedicated setup allows for the efficient production of custom tools for specialised profiles.
- We use advanced, fully automatic Roll Forming machines to enhance precision and efficiency.
- Our team works collaboratively to meet unique customer requirements with high accuracy.
Strong Build
Made with high-quality, durable materials capable of handling heavy use and high production rates efficiently.
High Precision
Machines create parts with exact measurements, ensuring very accurate and consistent forming.
Energy Efficiency
Designed to use less energy while producing more, featuring energy-saving motors and components for sustainable operation.
Easy Maintenance & Versatility
Designed for quick repairs with easy part access and simple maintenance routines, while forming steel, aluminum, and copper for construction, automotive, and appliance industries with adaptable production capabilities.
Why Choose Us
Excellence in Every Machine, Innovation in Every Solution
Quality Assurance: We adhere to stringent quality control processes to ensure that each machine we produce meets the highest standards of performance and reliability.
Innovative Technology: At Empirical India, we invest in the latest technology and research to continuously improve our products and offer cutting-edge solutions to our customers.
Customer Support: Our dedicated customer support team is always ready to assist you with any queries or technical support, ensuring that your operations run without a hitch.
Customization: We understand that every business has unique requirements. That’s why we offer customized solutions tailored to your specific needs, ensuring maximum efficiency and productivity.
Manufacturing Process
Our advanced and systematic manufacturing process ensures precision and quality in every solar seasonal tilt we produce. In the upcoming section, discover how we undergo a rigorous manufacturing process to ensure you get your hands on the best Ground Mounted Fixed Tilt System.
Step 1
Technical Document Review
A meticulous review of technical data sheets and specifications is conducted to ensure all client requirements are met before initiating production.
Step 2
Raw Material Inspection
All raw materials undergo rigorous inspection to verify their quality, durability, and compliance with required standards for performance.
Step 3
Mechanical & Chemical Testing
Raw materials are subjected to detailed mechanical and chemical tests to confirm their strength, composition, and suitability for manufacturing.
Step 4
Slitting Process
Mother coils are precisely cut into narrow strips of specific widths, preparing them for forming and assembly while maintaining dimensional accuracy.
Step 5
Rolling Process
Steel coils are fed into rolling mills, where they are shaped into precise profiles to meet production specifications.
Step 6
Punching
Components are punched according to approved design drawings, ensuring uniformity and consistency in the final product.
Step 7
Galvanisation Process
Pickling in Caustic Soda : Materials are immersed in a caustic soda solution to remove impurities, grease, and surface scale.
Rinsing in Water House : A thorough rinsing process eliminates any residual caustic soda, preparing materials for the next stage.
Pre-Fluxing : A flux solution is applied to the surface, enhancing the zinc coating adhesion during galvanization.
Drying in Hot Chamber : Materials are dried at high temperatures to remove any moisture before the galvanization process begins.
Hot Dip Galvanisation : Materials are submerged in a molten zinc bath, ensuring a uniform protective coating against corrosion.
Quenching in White Water : The galvanized materials are cooled in white water to solidify the zinc coating for enhanced durability.
DI-Chromate Water Cooling : Further cooling in a DI-chromate water bath improves corrosion resistance and ensures a smooth surface finish.
Step 8
Finishing & Quality Checks
Each product undergoes dimensional verification, visual inspection, and structural integrity testing to ensure compliance with quality standards.
Step 9
Packing
Products are securely packed, labeled, and documented to ensure safe transportation and easy identification.
Step 10
Dispatch
Finalised goods are handed over to logistics providers, ensuring smooth shipment, tracking, and timely delivery to clients.
Our pRODUTS & Services
Complete Structure Solutions
Supplier of Cold Roll-Formed Structural Sections
Empirical India is a leading supplier of high-quality cold roll-formed structural sections, including C-channels and U-channels. Designed for strength, durability, and precision, our products are ideal for a wide range of applications, including solar energy, construction, and custom manufacturing. With advanced technology and stringent quality control, we deliver reliable, cost-effective solutions tailored to your specific needs.
Special Clamps and Accessories for Solar Structures
Empirical India offers a comprehensive range of specially designed clamps and hardware for solar structures. Our high-quality, precision-engineered accessories ensure secure, reliable, and efficient installations. Designed to meet the demanding needs of the solar industry, our products deliver durability and performance, supporting both residential and commercial solar projects
Hardware Items for Structure Assembly
Provides a comprehensive selection of high-quality hardware items for structure assembly. Our range includes bolts, nuts, fasteners, brackets, and connectors, all designed for durability and precision. These components ensure strong, secure, and efficient assembly of structures, delivering reliable performance for various industrial applications, including solar installations and pre-fabricated buildings.
Rollers for Existing Roll Forming Machines
We provides high-quality rollers designed to enhance the performance of your existing roll-forming machines. Our precision-engineered rollers ensure smooth operation, optimal efficiency, and extended machine life. Whether you're looking to upgrade or replace parts, our rollers are built to meet the specific needs of your production line, delivering consistent results and minimizing downtime.
Special Purpose Profiles Production
Empirical India specializes in the production of special purpose profiles, offering tailored solutions for unique industrial applications. Using advanced roll-forming technology, we create custom profiles that meet specific design, strength, and functionality requirements. Whether for solar energy systems, pre-fabricated buildings, or custom projects, our special-purpose profiles are precision-engineered for maximum efficiency and performance.
What we offer
Comprehensive Range of Special Purpose Roll forming Machines and Cold Roll forming Section Production.
At Empirical India, we pride ourselves on offering a diverse selection of high-quality machinery designed to meet the varied needs of our clients. Our product range is crafted to deliver optimal performance, precision, and reliability in every application.
HOW IT WORKS
Easy Steps
Precision in Motion – Crafting Excellence from Concept to Assembly.
Planning and Design
first, understand the customer's needs to determine the machine's functions. Then, create a basic design and refine it into detailed plans and 3D models.
Manufacture the Machine
Cut materials into the needed shapes, then precisely shape and form the parts. Finally, assemble all the parts to build the complete machine.
Develope your project
Securely pack the machine for delivery, then ship it to the customer's location. Once there, install the machine and ensure it operates correctly.
Project Of Roll Forming machine
Let's make your dream come Ture
Turning Your Vision into Reality. Let’s Make Your Dream Come True.
Get In Touch
Contact Us
Shape Your Future with Us – Contact the Manufacturer of Rolling, Forming, and Pipe Making Machines Today!
Office Mail
Office Number
Office Address
Gate 40,behind NMC hospital ,chunchale,Nashik, Maharashtra